Category Archives: UK Manufacturing

BS EN ISO 3506 Special Stainless Threaded Fasteners

Stainless Steel Fasteners to BS EN ISO 3506 Grades A1, A2 (A3) & A4 (A5)

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General grades of Stainless steel fasteners are specified in BS EN ISO 3506

Part 1 covers bolts, screws & studs
Part 2 covers nuts

These specifications replace BS6105, which is withdrawn as a British Standard.

Chemical Compositions
The chemical compositions of austenitic stainless steel fasteners with the designations A1, A2 & A4 are shown in table 1. (These designations are common for the different parts of BSENISO 3506. The composition ranges are based on part 1. The table shows some of the grade designations, which have been used, in other British Standards

Table 1 – Chemical Compositions for Austenitic Stainless Steel Fasteners
Grade
Chemical Composition (% maxima unless stated)

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Notes
Either sulphur or selenium (less common) is allowed in grade A1.
These additions make the steel free machining for ease of manufacture but can reduce the corrosion resistance under certain conditions such as marine environments (chloride pitting attack risk)
Grade A2 does not specify molybdenum additions but allows these (Normally the deliberate addition of molybdenum makes the grade A4).
The carbon level of grade A4 is allowed to be up to 0.12% max. to obtain specified mechanical properties at larger diameters.
The less common grades A3 & A5 are included in the standard and are based on the A2 & A4 grades respectively. These have additions of either titanium or niobium/tantalum to form ‘stabilized’ grades and can be used as alternatives to A2 or A4 grades, with carbon levels restricted to 0.03% max, in applications where there may be a risk of intergranular corrosion.

Hague Fasteners excel in these less common “stabilised” fastener grades and are one of very few UK manufacturers that carry stocks of Grade A5 class 80 (A5-80) bar material for production of special stainless threaded fasteners.

The standards also refer to a duplex composition as steel group “FA” (ferritic-austenitic) in their informative annex sections. This grade (similar to a 1.4462, 2205 of EN 10088-1) is
not currently included in BS EN ISO 3506 but is likely to be included in the future, the standard suggests.

Mechanical Properties
Three “property classes” are assigned to each of the austenitic stainless steel fastener grades in parts 1 and 2 of BS EN ISO 3506. Table 2 shows the 0.2% proof stress, tensile strength and elongation values for each of these property classes for the austenitic stainless steel bolts, screws, studs and nuts.

Table 2 – Mechanical Properties for A1, A2 and A4 Austenitic Stainless Steel Bolts, Screws, Studs and Nuts (BS EN ISO 3506 Parts 1 & 2)

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Notes
The mechanical property limits are minima.
Property class 50 represents the steel in the annealed condition.
The most common & readily available supply condition is property class 70, which represents a “cold drawn” for the bar stock from which the fasteners are made.
Property class 80 is based on severely hard cold drawn bar.

All tensile stress values are calculated and reported in terms of the nominal tensile stress area of the thread.

The elongation measurement is determined on the actual bolt or screw length and not on a prepared test piece. This is expressed in millimetres (mm) of extension and not as a percentage elongation.
i.e. A = (L2 – L1) (where L1 = original length and L2 = length after fracture) d = nominal diameter of bolt, screw or stud.

Hague Fasteners are not concerned with the tonnes of Far Eastern, uncertified, imported A2 & A4 commercially available standard bolts and nuts. Hague Fasteners forte is the specialist manufacture of bolting components in Quality Assured EU sourced raw materials particularly in the higher property classes, A2-70, A2-80, A4-70, A4-80, A5-70, A5-80

Hague Fasteners – Specialists in Anti-Corrosive Fasteners since 1971
Contact us with your next manufactured bolting enquiry.

Experts in Manufactured Engineer Studs Since 1971

For over 4 decades, Hague Fasteners have excelled in the quality manufacturing of Engineer Studs.


From small diameter engineer studs for automotive use through large diameter High Pressure Turbine Casing Engineer Studs used in Power Generation facilities all around the World, Hague have the capacity to serve your Special Manufactured Fastener needs.

What is an Engineer Stud ?
There are various key identifiers when it comes to specifying an Engineer Stud. Many international standards exist and Hague can manufacture to the dimensions required under all standards or indeed a bespoke special stud can easily be made to your unique requirements and drawings.


The Metal End is the Stud End that is screwed into the existing component base or body. This is generally 1 or 1.5 times the nominal diameter as specified by purchaser or international standard.
TheNut End is the Stud End which is not screwed into the existing component. A nut is tightened into this shorter threaded end to secure the fixing.
The Plain portion is the part of stud which is not screwed. This shall be greater than 50% of the nominal dia and normally includes thread runouts.
Nominal length- The British Standard BS4439 identifies a range of Nominal lengths from 12mm to 500 mm. The nominal length is the plain portion length & the Nut Threaded End added together.
d – Hague regularly manufacture Engineer Studs in the diameter range M6 (1/4″) through M100 (4″).
Threads Notes
According to the BS4439 standard the threads on the nut end and on the metal end shall be in accordance with BS 3643 parts 1-3. The nut end shall be to the tolerance 6g (medium fit.). This is as normal for a general bolt. The metal end shall be to the tolerance of a close fit (4h) or an oversize tolerance as specified.
The tapped hole shall be to the tolerance 4H or, if it is not critical application a medium 6H tolerance can apply.
Be sure to give the Stud Experts a call with your next Engineer Stud requirements. Hague Fasteners are ready to manufacture for you.

Special Fasteners Image Gallery

As part of our impressive Website relaunch we are excited to introduce our:-
Photo Gallery Of Special Bolting

This exciting ongoing presentation shows a large selection of the high integrity special fasteners and custom bolting manufactured by Hague Fasteners Limited.
The gallery is constantly updated with new photographs of Hex Bolts, Engineer Studs, and a wide array of Special Turned Parts manufactured in the UK by Hague Fasteners for Worldwide Engineering Industries.
Be sure to take a look at the Live Fastener Gallery and revisit often to see a large selection of the infinite product range that are impossible to catalogue.

Splined Wheel Studs In Demand

Recent investment in splining tooling is now seeing the forecasted increase in Custom Wheel Stud manufacturing at Ralin Group. For decades Ralin have been supplying high strength Wheel Studs to customers’ drawings in small to medium batch quantities but 2011 has seen a rapid increase in demand as more and more Racing Teams and Specialist Vehicle Manufacturers opt to design their own custom purpose wheel studs. M12 & M16 diameters are proving to be most popular but any Metric or Inch size thread can easily be accommodated within Ralin’s expanding production facility.

About Splined Wheel Studs
Press-in studs are installed from the back side of the disk or drum hub and may require removal of the hub from the vehicle for installation or removal. They consist of a threaded portion and a larger diameter section that is splined to prevent rotation. The diameter of the splined section is larger than the hole in the hub requiring a press fit to seat the stud. The stud is prevented from being pulled through the hub by a larger diameter stop on the end.

Most press-in studs are designed and recommended to be installed with a mechanical or hydraulic press to ensure proper seating without damage. It is possible, though not advised, to install a press-in by using a washer and nut to “draw” it into the hub. In doing so, the installer must ensure that the stud is fully seated and that no damage is done to the threaded portion of the stud.

8-Axis Plant Investment Comes Online at Ralin Group

Ralin have been producing low volume, high precision, top quality bolting since 1971.

Clients have often ordered larger quantities that perhaps would not be most cost effective. However a higher price was paid safe in the knowledge that quality and service were guaranteed.

In order that we may develop the larger quantity, repetitive production supply for critical non-standard fastener ranges, we have made a substantial investment in a twin spindle, 8 axis, full length bar magazine fed CNC.

Ralin are thrilled that the machine has come online in their ever developing production facility, and after extensive trialing with larger batch runs of Square Channel Nuts and Hexagon Shoulder Bolts, are now ready to pass incredible savings on to their many customers around the world.

Batch runs of up to 40,000 can be supplied in the usual high standard that clients have come to expect from Ralin Group

Special Features:

* GILDEMEISTER GAC42 CNC Continuous Path Control, Model EPL 2, 8 axis
* 4 no. CNC side slides: 2 pieces with surface/longitudinal axis and 2 with surface axis. Quick change system can be preset.
* Tool turret with 8 tool holders. 4 tool holders are driven for drilling, milling, and thread grinding with driven tools.
* Rotating gripping device, chuck Ø 80mm, for back work using the built in linear tool holder.
* 3metre full length magazine Bar Feed

This is a very flexible machine because of the combined advantages of the turret with driven tools, the back work, and the four CNC side slides.

Ralin Group – Special Fasteners Blog Launch

The Ralin Group Ltd is a privately owned SME based in Wolverhampton, England, that was incorporated in its earliest form in 1971. Manufacturing and stocking all types of Custom Fasteners in many different and difficult types of material from U Bolts and Socket Screws, through to complete bespoke items to Customer’s designs and drawings.

We specialise in Special Manufactured Bolting, Hex Bolts, Socket Screws, Studbolts, Hex Nuts & UBolts and the more difficult to obtain fasteners, i.e. the items not available from general fastener stockists.

The Ralin Group Ltd supply the items above and beyond a stockist’s standard range both in size & material and can manufacture any items that you can’t buy off the shelf. There is no need to look further, as we can take care of all your fastener needs with our high quality U Bolts, Socket Screws and Hex Bolts.

We are proud now to launch our Web Blog, to inform about developments within the Company, detail our projects on a regular basis, give regular product updates and facts whilst further sharing our experience of industry contacts and Networked recommendations that will be of interest to the SME Engineering industry in general.

UK manufacturing at its finest for over 40 years.